Our specialized team of more than 25 engineers (mechanical, electrical, and IT) ensures project success using state-of-the-art CAD software (Creo, NX, SolidEdge, SolidWorks) and electronic design systems (E-Plan, LabView, Altium).

Product development and NPI (New Product Introduction)

During the NPI process, we undertake comprehensive project management, production development, and quality assurance responsibilities. Our services extend from concept to series production.

• Feasibility studies and DfM/DfA analysis - design optimized for manufacturability and assembly
• Technical simulations - injection molding process simulations (filling, warping, gating), mechanical simulations, and tolerance chain calculations
• Electronic development - BMS (Battery Management System) design with active protection functions and custom configurations
• Prototyping - rapid prototyping processes (SLA, SLS, FDM printing, vacuum casting, silicone tooling, and metal machining)
• 3D technologies - high-end industrial 3D scanning and reverse engineering for geometric recovery without CAD data

Production development – industrial automation, special-purpose machinery

Our production development team flexibly designs and implements systems ranging from production-support devices and ESD-protected manual workstations to fully automated, robotic production lines.

Our assembly solutions

• Manual and semi-automated lines - ergonomically designed assembly jigs and workbenches
• Complex automated lines - up to 20–30 meter long, ESD-protected, multi-station assembly lines with integrated laser welding, robotized handling, and full traceability system
• Special technologies - automated resistance welding units, silicone dispensers, automated soldering, and screwing units

Testers and inspection equipment

• EOL (End-of-Line) testers - full functional testing, measurement of electrical parameters, lifetime and safety testing
  Special measuring systems - calibration stations (e.g., IPL light energy measurement), leak testers, high-voltage testers, and intelligent camera quality inspection (3D and 2D)

Industry 4.0 compatible data collection and monitoring

During design, we prioritize:

• Ergonomics and occupational safety aspects
• Strict electrostatic discharge (ESD) protection
• Lean manufacturing organization
• Assembly line balancing
• Stable, reproducible quality

Testing competencies and development validation

Internal testing and validation during development are integral parts of our engineering services. In our own measurement laboratory, we perform tests that support design optimization and lay the foundation for successful regulatory certification processes.

• Development support tests - our measurements support the structural validation of products and battery packs, ensuring suitability for series production, we provide comprehensive professional support and preparation for official certifications (CE, TÜV, VDE) involving accredited external partners
• Battery-specific measurements - capacity measurement, (forced) discharge and charge analysis, short-circuit testing, and environmental simulations in climate chambers
• Mechanical and durability tests - drop tests, drum tests, lifetime and endurance testing, as well as special performance tests for household and kitchen technology using our own equipment
• Material testing - preliminary RoHS compliance verification and raw material control with an internal XRF tester

References and engineering success stories

We have deepened our professional experience through diverse industrial projects.

• Automotive industry - design and implementation of a 22-meter long, ESD-protected automated assembly line with integrated laser welding and 3D camera-based position control
• E-mobility - full structural development from cell selection through mechanical and electrical design to serial production
• Power tools - re-design of 36V battery packs to increase mechanical stability by reinforcing the plastic housing structure and improving manufacturability (DfM)
• Small household appliances - development of gear mechanics for hand blenders, including tolerance calculations and pre-validation testing with structural modifications