Communication modules and special cable assemblies for premium and luxury vehicles (antennas, Wi-Fi and bluetooth transmitters)

• Highly automated production line developed by an other Videoton company – leveraging synergies within the corporate group
• Involvement in the development process, design optimization for efficient serial production (DfM)
• Hot-press - ensuring a precise and extremely stable bond between the plastic housing and metal components during the fixing of metal parts
• Automotive plastic part production according to ISO/TS 16949 standards
• Environmentally friendly rotating packaging

Components for automotive window lift units

• Two-component (2K) plastic injection molding to increase product lifespan and improve mechanical properties
• Strict dimensional tolerances, essential for the smooth and quiet operation of window regulator mechanisms
• Automated in-process inspection points to ensure components meet the highest automotive safety requirements
• Automotive plastic part production according to ISO/TS 16949 standards

Plastic systems for electric vehicle battery holders

• High-precision injection molding across a wide size range
• Ribbed and robust design ensure stable fixation of battery cells and protection against vibration throughout the vehicle's lifetime
• Expertise in injection molding complex geometries
• Full compliance with ISO/TS 16949 at every stage of production, guaranteeing the "zero defect" principle expected for safety-critical components
• Strict visual and dimensional inspection of every unit

E-Call (emergency call) battery packs

• Active engineering involvement in the structural design of the two-cell battery pack, feasibility studies, and full prototype phase management
• Implemented automated laser and resistance welding technologies
• Highly automated, integrated automotive production line operating in an ESD-protected environment
• Turntable processing concept for optimising assembly cycle times and precise positioning
• Built-in cell testing and ICT (In-Circuit Test) to detect in-process defects, and 100% EOL (End-of-Line) functional testing on every unit
• Industry 4.0 and traceability - full system-level traceability with QR-code identification, camera-based presence monitoring, and automated laser product marking
• Automated packaging units at the end of the line - ensuring damage-free transport and accurate quantities

Vehicle windscreen washer systems

• Non-heated base models, heated washer nozzles, and high-performance components
• Complex assembly and functional inspection
• Specialized assembly and measuring tools developed using Videoton engineering expertise